Case Studies: Heat, Humidity, High Quality

March 26, 2007

Last season, the new Terex/Cedarapids CR662RM RoadMix from Terex Roadbuilding set out to prove its production capabilities as a material transfer vehicle. The machine traveled the country working in different markets and a variety of paving applications. Its goal—establish a continuous, noncontact paving process that matched the plant’s production capabilities.

Last season, the new Terex/Cedarapids CR662RM RoadMix from Terex Roadbuilding set out to prove its production capabilities as a material transfer vehicle. The machine traveled the country working in different markets and a variety of paving applications. Its goal—establish a continuous, noncontact paving process that matched the plant’s production capabilities.

One of the field tests last summer on a Benton County, Iowa, highway just happened to coincide with a record-breaking heat wave. The RoadMix MTV kept its cool, allowing the L.L. Pelling Co. of North Liberty, Iowa, to establish a continuous paving process so the contractor could lay a superior mat and use fewer trucks.

For the 13,000-ton application, Pelling needed only 14 trucks to make the 40-mile roundtrip loop from plant to jobsite and ensure a continuous flow of material to the paving train.

“If we would have delivered directly to the paver, we would have needed approximately 20 trucks,” said Brett Finnegan, vice president of L.L. Pelling Co.

Beyond continuous, noncontact paving and more efficient trucking, the MTV’s in-hopper reblending augers helped to improve mat uniformity and quality. “When working on other projects without the MTV, we would occasionally see little chunks of asphalt slip through the paver and into the mat,” said Jack Robinson, L.L. Pelling’s paving foreman. “The RoadMix breaks up those chunks and gives us a more consistent mat.”

Two sets of two in-hopper, counter-rotating remix augers allow the RoadMix to reblend material to deliver a more homogeneous mix to the paver. The 12-in. constant-diam., variable-pitch augers reblend 100% of the material to combat material and thermal segregation. Remixing benefits both the MTV and paver functions of the machine.

Machine utilization is a key consideration for today’s paving contractor, especially when it comes to the hundreds of thousands of dollars spent on material transfer vehicles. For machines that typically average utilization rates of less than 50%, contractors have had to think long and hard before purchasing an MTV.

Terex/Cedarapids now makes this decision much easier with its quick-attach spreading auger and screed designs for the RoadMix, which allows the MTV also to be used as a paver. This double duty will boost utilization rates for the CR662RM by giving contractors two machines in one.

The change from MTV to paver is accomplished in a matter of hours. Contractors simply drop the conveyor legs, disconnect the assembly from the tractor and drive away. After attaching the hydraulic cylinders, tow arms and spreading auger assembly to the tractor, the operator simply backs into the screed. A new outboard drive spreading auger design, currently in field testing, promises to reduce the occurrences of centerline segregation.

Sponsored Recommendations

The Science Behind Sustainable Concrete Sealing Solutions

Extend the lifespan and durability of any concrete. PoreShield is a USDA BioPreferred product and is approved for residential, commercial, and industrial use. It works great above...

Powerful Concrete Protection For ANY Application

PoreShield protects concrete surfaces from water, deicing salts, oil and grease stains, and weather extremes. It's just as effective on major interstates as it is on backyard ...

Concrete Protection That’s Easy on the Environment and Tough to Beat

PoreShield's concrete penetration capabilities go just as deep as our American roots. PoreShield is a plant-based, eco-friendly alternative to solvent-based concrete sealers.

Proven Concrete Protection That’s Safe & Sustainable

Real-life DOT field tests and university researchers have found that PoreShieldTM lasts for 10+ years and extends the life of concrete.