Printer-friendly versionSend to friend
Monday, September 20, 2004 - 07:57
Let the Debating Begin

Vacuum pump samplers, do they really cost more?

Can an automatic sampler last 15 to 20 years? For vacuum pump samplers, the answer is “yes” as it is not uncommon for users to report that vacuum sampler models last in excess of 20 years. It is possible simply because a vacuum samplers parts have a greater life expectancy. If a vacuum unit is installed correctly, technically there are no parts that wear out quickly. This also means that these parts do not need the routine repair or replacement needed to keep the vacuum sampler operating to specification.
Less maintenance translates into less money being spent from a water or wastewater maintenance budget for both spare parts and labor.
In some instances, there are vacuum sampler users that have had their systems for over 10 years before they needed to order their first spare part.
With peristaltic pump systems, pump tubing is a rather common replacement part. Manufacturers go as far as indicating in a manual that the factory-set value of a pump, for example, may be 500,000 pump counts, which will deliver 500 samples of 200 ml each using a 3/8-in. by 10 ft vinyl suction line at a 5 ft suction head.
Assuming that 24, 200 ml samples are collected per day, this extrapolates to a pump tube replacement approximately every 21 days or 18 times per year. At, say, $15 per pump tube, the annual cost could be $270 per sampler.
This does not include the time for personnel to replace the tube, nor the tubing replacements that may be necessary due to damage caused by hard solids being transported into the pump.
Peristaltic pump tubing wears but so do its rotor, stator and driveshaft along with gears if the pump has a gear drive.

The other side

A vacuum pump is based on moving air and does so much more efficiently than a peristaltic pump. Consequently, a vacuum pump can also more easily meet the EPA recommended minimum flow of 2 ft/sec at a greater draw height with out taxing the pump.
A peristaltic pump must run at a greater speed, reducing tube life, to attain this capability. In some circumstances, the peristaltic suction line may need to be reduced down from a size of 3/8-in. Vacuum pump systems are available with either 3/8-in. or 5/8-in. suction lines.
A 5/8-in. suction line on a sampler can be beneficial to those plants that have a high incidence of larger solids and suction line plugging where 3/8-in. suction lines have been used previously.
Vacuum pump samplers have an added benefit of not altering the sample. This is due to the sample solids not being pressed/squashed/adhered in the pump tubing by the pump rollers. The sample is taken to a sample chamber where the sample volume is accurately measured and then deposited in the sample bottle(s). Sample volume accuracy for a vacuum sampler is significantly better than a peristaltic sampler. The vacuum pump sample accuracy is not affected by pump tube wear, pump tube quality, head height and pump wear considerations.
Low ambient temperature can also affect the peristaltic pump efficiency and sample accuracy as low temperature change pump tube flexibility.
Contrary to some claims, vacuum samplers do not concentrate solids or affect the sample adversely due to a stronger purge and faster draw.
In the final analysis, users of automatic samplers will find that a vacuum pump sampler is priced slightly higher than a peristaltic pump sampler. Unfortunately, this initial price difference can be the deciding factor in which technology is purchased.
However, if a user does proper “due diligence” when evaluating his or her needs over the long term along with desiring optimum performance for their needs, a vacuum pump automatic sampler could very well be a first choice.

Roads&Bridges Videos

 

Industry News

The Ohio Department of Transportation (ODOT) is hoping to generate millions of dollars in new money by launching a program that will permit...
As the people in and around Atlanta prepare to decide on a sales-tax referendum that could generate $6.14 billion for transportation upgrades,...
Utah’s S.R. 92 project should have been completed in late 2011, but traffic cones are still visible. Now the state legislature is telling the Utah...

Products

3017 Products

  • The ComNet FVT/FVRHDMI transmits a high-resolution HDMI signal over one multimode fiber up to 500 meters for the 1080p60 format.  The FVT/...
  • RTMS (Remote Traffic Microwave Sensor) is a non-intrusive, radar-based detection system renowned for long-term, worry-free reliability and...
  •   Volvo almost completely redesigned its B-Series of backhoe loaders, which includes the BL60B and BL70B. Among the changes is a new set of...
  •   Maximizing productivity and efficiency is the key to the eight models in John Deere’s K Series of backhoe loaders, which also features a pair...
  • JCB has extended the reach, both literally and figuratively, of its ICX backhoe loader with longer loader arms (by 4 inches) and an extending dipper...
  • Allowing man and machine to work together more efficiently was the goal of the upgrades to Terex’s TLB 840 backhoe loader, starting with the...
  • The C Series from New Holland Construction offers the B95C LR (long reach) and the B95C TC (tool carrier). The LR is more compact with a longer stick...
  •   Case’s N Series of loader backhoes — which includes the 580N, 580 Super N, 580 Super N Wide Track and 590 Super N — are driven by Tier 4-...
  • The Cat C4.4 engine on the three new models in the F Series — the 416F, 420F and 430F — upgrades power while staying up to Tier 4 Interim emissions...
  •   Versatility is the name of the game with the L45 Tractor-Loader-Backhoe from Kubota, a 3-in-1 machine with a 45-hp Kubota diesel engine at its...