A different design

May 17, 2002

The American Association of State Highway & Transportation Officials (AASHTO) LRFD specifications have been accepted by several states as the design specification of choice since their adoption in 1994. However, the experience with the LRFD specifications for the design of cast-in-place (C.I.P.) post-tensioned concrete box girder bridges is limited. Several major changes have been made to the LRFD design specifications that have a direct effect on the design and safety of these bridges and have imposed a new set of design tasks to be performed.

The American Association of State Highway & Transportation Officials (AASHTO) LRFD specifications have been accepted by several states as the design specification of choice since their adoption in 1994. However, the experience with the LRFD specifications for the design of cast-in-place (C.I.P.) post-tensioned concrete box girder bridges is limited. Several major changes have been made to the LRFD design specifications that have a direct effect on the design and safety of these bridges and have imposed a new set of design tasks to be performed. New automated design tools are needed to assist bridge engineers and facilitate the transition to the LRFD specifications.

Some of the design specification modifications that will have an effect on the analysis and design of C.I.P. post-tensioned concrete box girder bridges are as follows:

               Design live loads:The design live load in the LRFD specifications is considerably different from the standard specifications. An additional loading criterion consists of two trucks running back-to-back, referred to as “dual truck” loading. The effect of the “dual truck” loading on negative moment and interior supports usually translates into higher negative moments and additional reinforcement.

In the West Coast, it is customary to design box girder bridges for stresses for the design live load and check the moment capacity for the standard overload truck. This issue is not directly addressed in the LRFD specifications and may alter the level of safety of the bridge;

               Live load distribution: The live load distribution according to the standard AASHTO specifications is dependent only on the girder spacing. The LRFD specifications realize the effect of bridge length, superstructure depth and number of cells on lateral live load distribution. In addition, the LRFD specifications allow for reduction of live load moment due to skewed supports and require an increase in shear forces at obtuse corners;

               Full-width vs. single girder design: AASHTO specifications are based on an individual girder design, whereas design practice in some states, such as California, is to design the entire bridge cross section as one unit. A recent update to the LRFD specifications has resulted in provisions to allow whole width design, treating the entire section to act as one unit;

               Partial prestressing: Box girder bridges are typically designed with post-tensioning force to satisfy the stress requirements and additional mild reinforcement to satisfy capacity requirements. The standard AASHTO specifications do not directly deal with a combination of both post-tensioning and mild steel. The LRFD specifications treat this issue with the concept of partial prestressing and provide guidance for calculation of loss of prestress and capacities using a combination of post-tensioning and reinforcement;

               Loss of prestress: The prestress loss equations in LRFD are slightly different from the standard specifications, and the lump sum losses include the effect of partial prestressing. In general, the LRFD specifications tend to result in higher prestress losses, which is more conservative in most cases;

               Shear capacity calculations: The LRFD specifications include modifications to the shear capacity calculation procedures. Whereas the standard AASHTO specifications are based on empirical formulas, the LRFD specifications have a sound theoretical basis. In addition, the need for longitudinal reinforcement to develop the shear reinforcement is present in LRFD specifications. These new procedures result in additional shear reinforcement; and

               Effect of skewed supports: Skewed supports affect the response of the bridge superstructures in several ways. The most important effects on C.I.P. post-tensioned concrete box girder bridges are reduction of moment, increased shear in obtuse corners and additional torsion. The LRFD specifications address the first two through live load distribution factors and address the latter through procedures for combined shear and torsion design.

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